How Digital Systems are Linking Up CNC Plasmacam Australia Firms Amidst the Coronavirus Pandemic?

Companies and business organisations whose operations center around the CNC sphere are under threat at the moment. If these business entities are employing traditional business models, they are amongst that will be highly impacted by the COVID-19 outbreak.

This pandemic has brought the world to its knees for the past few months now and with that, it has inevitably shown to us the vulnerable aspects of our global manufacturing supply chains.

The crisis is made even more challenging by the reliance of the CNC industries on critical on-time deliveries. A day of delay in delivery of goods is enough to create a ripple effect or a gap in the supply chain. And we have seen how this can lead to unnecessary standstills, a sudden spike in costs, and plummeting sales.

plasmaCAM in australia

From that first day marking the commencing of the outbreak, business operations of many companies have been paused or put to a halt, tens of thousands of workers and employees are forced to stay inside their homes in isolation and international trade fairs were called off due to the pandemic.

Anticipated sales forecasts quickly became obsolete. With regard to all that we have identified here, we can make an educated conjecture that this pandemic is sure to bring about severe financial repercussions, even long after COVID-19 has been long gone.

Right now, none of the global thinking minds can come out in the open to boldly assert that they know of a reliable, dependable and comprehensive way to address the inevitable collapse of the global economy. We can still say that the pandemic has failed in creating for us a rickety situation, we are still not completely powerless and there is still a good amount of hope.

The business sector may have been dampened by the crisis, but there is still a way for them to mollify the financial losses they incurred. The pandemic may have successfully put the majority of production sites in the business sector to an unexpected standstill, yet there is no denying the fact that we still have a high demand for parts and components.

Digitalisation will usher CNC plasmaCAM Australia manufacturers to greater opportunities.

An awful lot of CNC manufacturing companies in the country can be classified as belonging to small and medium scale organisations. They usually rely on traditional techniques of sourcing and quoting, often being complained as time-consuming. In no time, they easily become outdated.

There are many instances that these manufacturing companies would be relying not just on 1 single business partner, while a good 20% of their revenue would be coming from newly acquired customers. Hence, this clearly indicates the need for new acquisition channels.

Digital platforms are offering these business entities viable solutions since they can offer new market opportunities without having to leave behind transparency. There are a handful of global platforms available for this, and many of them believe that there should exist a direct relationship between manufacturer and buyer.

Online platforms are helpful in finding new CNC plasmacam Australian suppliers.

When trying to look for new CNC buyers, digital platforms will help save you from making a lot of effort on research while at the same time increasing your level of efficiency, too. By virtue of the help being offered by digital tools, delays on delivery can be alleviated whilst multi-sourcing makes room for risk diversification.

Not all highly professional companies are easy to find because some of them would deliberately invest very little with their market presence and marketing their brand and name.

Digital platforms also allow you to have a glance at which components certain companies will be able to produce, under what tolerance classes it can be created, the machines they use, and where they’d manufactured it.

3D Printers Melbourne and Its Expanding Applications

Simply put, 3D Printers Melbourne are poised to fundamentally change the world that we live in. While such technology has been available since the 80s, it was only in the last few years, with technological advances and declining prices, has it captured the attention of the majority of people. At present, 3D printing is quickly changing with new players joining the field, more copyrights expiring, new tools and skills are being established and aiding software catching up.

More than 30 years ago, two main companies developed the major technical components of three-dimensional printing and they are still the leading technologies present in the market.  When it comes to 3D printing of an object, there are three processes that are very popular.

3D Printers Melbourne and Its on Demand Features

The on-demand and remote manufacturing features of 3D printing support to digitalize and interrupt the supply sequence. With the straightforward setup of the 3D printers and warehoused digital print, companies that have to function in remote places, where it might take a very long time to produce the broken parts, may substantially benefit from the capability to produce the extra parts with 3D printing. This method eliminates the cost of inventory for collecting costly spare parts and prevents revenue loss when the equipment goes down.

Possibly the greatest innovations in 3D printing have been presented in the crucial role of mass customization and creation in the medical field. Products like Invisalign will be totally impossible without the assistance of 3D printing.

Changing the Medical Field

We have witnessed 3D-printed organs of humans in study settings and medical devices such as customized prosthetics for amputees. Personalized auditory implants are also excellent contenders for 3D printing.

On top of it all, 3D-printed contracted bio-robots showed the capacity to find their way across the human body to bring out restoration jobs on a focus organ or those deposit medicinal drugs. In fact, in Harvard, nano-robots that have DNA threads have already been printed. These have the ability to open up selectively each time they meet up with cancer cells, issuing specifically adjusted antibodies to annihilate target cells. We can expect the biology, as well as the life sciences industry to see radical change through such findings.

There are among the most apparent limitations or impediments of 3D printing. With its cost and speed, it is still hard to rationalize it replacing conventional manufacturing when it comes to mass production.  With additive manufacturing layer-by-layer element, post-processes are necessary to attain the same mechanical assets and product value. Legally, ambiguity still occurs as to who will take on the legal responsibility of a failed product. The intellectual property shield also raises some concerns. Even with such setbacks, theoretically, the prospects of 3D printing are endless, and will no doubt keep opening opportunities to new products in a range of applications.

Three-dimensional printers are changing the world and we can expect to see more innovations and developments with the help of this technology. A few years from now, the way how we live our lives will be so much better.

Steps to an Effective Machinery Maintenance Program

Machines play an important role in a business, the reason why business owners often invest huge amounts of money just to make sure that their machines are at their best working conditions to get the job done. In this case, having an effective machinery maintenance program and plan is a must to handle major problems and avoid breakdown issues. Failing to do so will lead to production errors and other serious issues. Below are the steps to follow that will help create a proactive maintenance program.

Machinery Maintenance Program Steps

Establish a Team

First off, it is a must to have the right maintenance team. Start by recruiting technicians, maintenance managers, and other relevant people from the operations department. Next, lay down the goals that you and the team need to achieve. This may include minimizing the corrective repair costs and reducing equipment downtime. It is important to motivate the members to make the program a success.

Record the Equipment

Asset documentation is a must. It is important to have an accurate asset counter so you would know how much maintenance is required. Asset information such as model or make, asset specification, manufacturer ID, and location. Updating the prerecorded data is easy and it will allow you to prioritize your maintenance activities.

Establish your Maintenance Procedures

As soon as you have a well-grounded inventory list, the next thing to do is determine how often you have to service your assets. This could be done on a weekly, monthly, or annual basis, depending on the type of the item. In addition, you have to outline the procedures needed for repair including the standard repair and operating guidelines or safety measures. Lastly, you need to prepare a list of outsourced or internal maintenance tools that are necessary.

Prioritize your Maintenance Tasks

For seamless daily operation, you have to categorize low, medium, and high priority tasks. Service sessions could take a lot of time so be sure to choose your battles wisely. Begin with high-value equipment and start scheduling maintenance tasks that have longer intervals first as they would take up most resources and time. Then, you can focus on low priority items that need less effort.

Train the Team

Establishing and implementing a maintenance system is a long process and accurate adoption of the program is a must. In order to optimize the management strategy, companies need to have training schedules so that the team knows how to deploy the different repair practices with various departments. Maximum use of a restorative plan would lead to higher returns on investment.

Look for Improvements

Business evolves with assets over time. Given this constant transition, it is necessary to analyze progress for growth.

You may also notice that some machine gets checked in for maintenance more often compared to others. This could be concerning is the replacement and repair costs of the item exceeds the actual worth. In order to tackle these incidents, be sure that you assess your maintenance plan after having regular intervals and make changes if needed.

The Role of CNC Cutting Machine in Home Kitchen Countertop Production

The underlying technology behind CNC cutting machines has undertaken and dominated the manufacturing space for so many years now. CNC has something to do with computer-controlled systems. They make use of numeric data to make high precision cuts. CNC cutting machine controller staff will feed the desired measurements for the cut and from here the computer will be taking charge of the rest.

The key trading point of CNC plasma cutter for sale is the removal of human error. This is also the main reason why a big chunk of manufacturing companies in the last two decades has decided to incorporate these types of machines into their basic operations. Perhaps the only time that an error could occur here is when you input an incorrect number into the CNC system. Other than that, the technology is an accurate and precise material cutting method.

CNC Technology in Kitchen Countertop Production

There is a manifold of manufacturing industries where the practical application of CNC cutting technology can be seen, and this includes the sector for granite countertop manufacturing. Countertop manufacturing firms saw the great potential of bringing and incorporating CNC’s computerized technology into their operation. The main reason they for doing so is to give them full control over the equipment they use for their production. 

Another important factor why this technology has a significant role to play in granite countertop production is because it allows these companies to custom-design their granite slabs into the exact specifics of their customer’s requests. Any reputable stone fabricating company will agree with me in saying that making nearly invisible seams and cutting such hard stones o perfection will require a great level of skills. 

CNC cutting technology makes this aspect of stone fabrication easy and convenient simply because everything about it is automated. That part of the process where the granite or marble slabs would be cut is going to be completely computerized when CNC technology is employed for the process. This will include the release of the high-pressure water, paramount to keeping this piece of equipment and your material from getting damaged.

CNC Machining for Kitchen Countertop Production

Kitchen counter tops can be manufactured from several types of mined stones. Perhaps the most commonly used for this purpose is the granite and marble stones. During production, there are several factors to look into to position the counter top perfectly in your home kitchen area.

  • Precise and accurate cutouts for the sink
  • Seams that should appear seamless
  • Cabinet positioning, this will significantly help in the proper placement of your stone slab. 

Natural stones used in the production of home kitchen countertop carry a considerable amount of weight, so much so that they are heavy and require proper support structure so they can last a long time. Maybe even for a lifetime.  

Another important aspect to consider is cutting the openings for the kitchen sink and the alignment. Both are critical to the functionality as well as in the decorativeness or aesthetics of the kitchen. 

Last on this list is the countertop’s edging finish. Several edging finishes can be applied to a regular stone-crafted kitchen countertop, such as: 

  •  Fully rounded
  •  Half-round
  •  Fully beveled
  •  Half-round with bottom beveling

Conclusion: 

Industry experts mutually agree with each other that CNC cutting technology will continue to dominate the stone fabrication space, not just for the time being but more so in the coming years ahead. 

So far, there is no material cutting technology yet that can rival the perfect cuts and seams delivered by CNC plasma kits Australia machines. Since the process involved here is fully automated, it is possible to fabricate an unlimited number of duplicate countertops.

Water Jet Cutting Versus Laser Cutting

When it comes to laser cutting versus water jet cutting, many people are still baffled about it as to which among these two is the better option. Indeed this one can’t be as straightforward as much as we’d like it to be. 

It is also not going to be possible for us to say one is better than the other. What is suitable for waterjet cutting method may not befitting for a laser cutter. Choosing between these two modern methods of cutting would highly depend upon your specifications.  

If you want to figure out which cutting technique is likely to deliver your best-expected results, here are some guiding questions you will want to ask yourself. This set of guiding questions includes:

  • What type of material are you planning to work on and cut?
  • How thick is the material you are planning to work on?
  • What edge finish and tolerance level do you require?
  • Would you mind if your material gets affected by heat? 

The main distinguishing factor between laser cutting machines and water jet cutting machines is the level of versatility of the latter. With water jet cutter, you can cut almost anything imaginable, any material. It may be organic or inorganic. It could be stone, textile, glass, or aluminum, with thickness levels up to 200 mm.

This comes in complete contrast to laser cutters. This is the method of choice when working on metal alloys, such as stainless steel, copper, aluminum, brass, or steel. Besides, laser cutting machines are well suited for use in an array of finer thicknesses. This would range from 0.5 to 25 millimeters.  

Why is Waterjet Cutting Machine More Advantageous to Use? 

  • The low temperature of the cut will help prevent residual material tensions and thermal alterations, too. With waterjet cutting, there is a complete absence of heat input. 
  • Water jet cutter offers a high level of versatility. It allows you to work on a wide array of materials, with varying thickness levels of up to 200 mm. 
  • It offers you no less than a clean method of cutting because it is not known to generate any kind of harmful or damaging byproducts. 
  • The raw materials you have for this method of cutting are optimally used and produces minimal waste.  
  • It takes away subsequent finishing or final touch-up processes. 
  • Allows for simultaneous cutting with other types of cutting styles such as plasma cutting and waterjet cutting.  

In the laser cutting method, as the name itself denotes, you make use of a laser to burn, melt, or even vaporize a material. During this process, a highly intense and focused beam of light will be used to carry out your cutting design.

laser cutting technique
Laser cutting Vs Water Jet Cutting

Depending on the design you have for material, you can have the laser move across the material itself or have it static. Laser cutting method delivers best, most satisfying cutting results when they are used between 0.12” and 0.4” material thickness. This type of cutting method is commonly used in cutting out flat sheets of steel materials that are of medium thickness.

In the case of waterjet technology, this method makes use of a jet of pressurized water. Most of the time, the water itself is mixed with abrasive materials, specifically teensy particles of garnet. Combining water with an abrasive material will help further intensify its cutting power, allowing it to cut a broader array of materials. With the use of garnet particles, the resulting cut has a close tolerance and with a good, remarkable edge finish.

The Method of Sonic Drill Operation

According to sonic drill rig manufacturers, they identify sonic drill more as a rotary-vibratory drill. They are capable of executing high-speed drilling operation and also allows you to accomplish certain tasks such as continuous coring. No other equipment yet can carry out continuous coring, making it an exclusive functionality feature that you can get from a sonic drill.  

At first glance, the initial impression you will get from it is that sonic type of drilling is much like any other conventional mud rotary drill rig. The primary distinguishing factor here is found in the drill head. 

It is usually much bigger when compared to a standard rotary head. It usually contains the needed mechanism that is required for rotary motion. The same is true with the oscillator, which induces a superimposed frequency force on the drill string. 

In addition to being rotated and pushed down, the drill bit would also vibrate, in an up and down fashion. Combining these three forces would allow drilling to proceed through any kind of geological formation, even though the many different types of rock.  

types of rocks

In overburden, the vibratory action will eventually induce the surrounding soil particles to become fluid like in form which allows for easy and effortless penetration. In rocky formations, the drill bit may promote fractures at the surface. 

This process will pave the way for the creation of rock dust and figments of rock particles, which is kind of favorable in the sense that it can help in facilitating seamless drill bit advancement. 

Additionally, it is also an important necessity in most environmental drilling projects. Drill mud, compressed air, or plain water can be taken advantage of to help in the removal of the cuttings and further accelerate the drilling operation. 

The hydraulic motor will drive the oscillator and make it run. It will also make use of out of balance weight in the production of sinusoidal forces that are relayed to the drill bit. It will also incorporate air spring to restrict the alternating forces towards the drill string. 

The frequency may come in a variety of ways to suit the operating conditions, which is most of the time between 50 to 120 hertz or cycles per second. 

For the sake of making a comparative analysis, current in most ordinary households in many different countries would alternate at 60 hertz. This range of frequency would fall in the lower sound range of vibrations which the human sense of hearing could pick up. Thus, coining the word “sonic drill” for this particular type of rotary-vibratory machine drill

While the working principle behind sonic drill technology is giving us an impression that it is a bit complicated, the opposite of which is true. The machine is way too easy to operate.

If you happen to be a driller you will just need to add vibratory energy to your usual rotary motion. You may want to pick out a frequency that you know will give you the best drilling rate. Or perhaps the best core recovery operation. 

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